China High Precision Planetary Gear by CNC Machining (WKC-12)

Product Description

High Precision planetary gear by CNC Machining (WKC-12)

Specification:

1.Material Stainless steel: SUS303, SUS304, SUS316, SUS316L, SUS430, SUS440, etc
Aluminum: 6061-T6, 6063-T5, 7075-T6, 2011, 2017, 2571, 5052, 5083, 6082 etc
Brass: C11000, C15710, C12000, C26000, C36000, etc
Carbon steel: 1571, 1015, 1571, 1571, 1030, 1035, 1040, 1045, etc
Plastic:PVC, POM, Telfon, Delrin,PEEK,Nylon, ABS, PC, PP,PA6, PA66, etc
Free cutting steel: 1211, 12L13, 12L14, 1215, etc
Tool Steel: HSS M2,ASP23,H13,1.2344,D2,1.2379,etc
2.Tolerance +/-0.05mm
3.Finishing anodizing,polishing,plating ,blacken ect
4.Edges and holes debarred
5.Surfaces free of scratches
6.Material capabilities aluminum, stainless steel, copper, plastic and more
7.Various materials and finishing ways are available
8.Non-standard aluminum product
9.Material and finishing comply with RoHS Directive
10.Small orders are welcome

Technical Details:

Technical Process CNC machining, EDM W/C
Dimension  Client’s artwork is available
Capability Milling:Length,machining range up to 1100*600 mm
Turning: Diameter 0.05mm~300mm ; Length 0.5mm ~ 750mm
Wire Cutting: machining range can up to 450*400*300mm 
Precision Turning and Milling:+/- 0.002mm(+/-0.000098 inch)
Wire Cutting: +/- 0.002 mm (+/-0.000098 inch)

Material Used Table

S/N TYPE CHINA USA JAPAN GERMANY SWEDEN
GB ASTM JIS DIN ASSAB
1 Martenslte stainless steel 9CR 18Mov 440c sus440c X105CrMo17 440CI
2 Martenslte stainless steel / / / / S136H
3 Austensite  stainless steel 01Cr18N19 304 SUS304 X5Crnl 13-10 /
4 Austensite  stainless steel Y1Cr18N19 303 SUS303 X12CrniS18.8 /
5 Prehardened  stainless steel Cr12Mov D2 SKD11 X165CrMov48 XW-41
6 Cold work die steel 0Cr17nl4Cu4Nb 17-4PH SUS630 X5CrNiCuNb /
7 Cold work die steel / / / / DF-2
8 Powderhigh Speed Steel / / / / ASO-23
9 Powderhigh Speed Steel / CPM-10V / / /
10 Cold work die steel C6Mov A2 SKD12 X100CrMov5 /
11 Cold work die steel 7Mn2CrMo A6 / / /
12 Carbon construction steel 45 1045 S45C C45 /
13 Spring Steel 65 1065 S65C C65 /
14 Spring Steel / 1095 / / /

 Equipment : 

Name Quantity
(set)
Origin Precision Running Distance
CNC gantry machine  1 China 0.005mm 2000*1300mm
CNC machining Centers 1 China 0.005mm 600*500mm
CNC horizontal machine center 4 China 0.005mm 800*500mm
CNC machining Centers 9 China 0.005mm 600*500mm
CNC lathe/mill machine center 4 China 0.005mm 50*150mm
Lathe Machine 2 China 0.01mm 200*750mm
 Milling Machine 10 China 0.01mm 300*700mm
grinding machine 3 Tai Wan 0.003mm 150*400mm
High Speed W/C 4 China 0.015mm 250*300*400mm
Slow Feeding W/C 1 China
Sand Blast Machine 1 China
Polishing Machine 1 China

Why Choose us:

1. Fully Machining Services:   
Gringing parts , Machining parts, CNC milling and turning parts , CNC milling parts, CNC
 metal parts, grinding parts, stamping parts, casting and forging parts, assembly service.
2.Various Machining Materials:
Metal parts, stainless steel parts, alloy steel parts  ,brass parts, bronze parts, copper 
parts, aluminum parts, plastic parts, ect. 
3.Various Finishes:
Anodizing, Electroplating, Polishing, Powder Coating, Blacken, Hardening, Painting and 
many other treatment of the parts.
4.Quality Assurance :
IPQC inspect each precision grinding parts during every processing step; 100% inspection before shipment by micrometer, height gauge, projector measuring machine, coordinate 
measuring machine(CMM), ect. Any disqualification will be responsible by us.
5.Advantage:
1>.Non-standard/standard/OEM/ODM/customized service provided
2> No MOQ, no quantity limited
3 >Fast lead time
4> Can meet DIN,JIS,ASTM,AISI,BS,GB standard

Related Products:

Equipment Show:

After Service:
Welcome consult with us, we service:
1. Best Solution for your production 
2. Fast delivery for your urgent order.
 

Benefits of a Planetary Gearbox With Output Shaft

The output shaft of a Planetary Gearbox connects to the driven wheels, while the input shaft comes from the engine. These gears are interlinked and create a wide range of gear reductions, which are necessary to get a vehicle rolling comfortably. Gear reductions are the place where the various “gears” are located. Here are some examples. They can help you determine what you need for your vehicle. You might also want to learn about planetary gears.
planetarygearbox

Planetary gearboxes

Modern cars are most likely equipped with planetary gearboxes. If you’re unsure if your vehicle uses planetary gears, you should first consult your car’s owner’s manual. If not, contact your dealership’s service department for more information. Otherwise, you can do a quick search on the internet to find out whether your car has a planetary gearbox. These gearboxes are generally more complex than ordinary gears. Additionally, they are equipped with more parts and require lubrication.
In addition to their low noise levels, planetary gearboxes are also remarkably efficient at transmission. These features make them ideal for applications requiring high torque and small footprints. Unfortunately, there are many different types of planetary gearboxes on the market, making it difficult to find the right one. The following article will give you some guidelines to help you choose the right planetary gearbox for your needs. Let’s take a look!

Planetary gears

A planetary gearbox has 2 main components: the sun gear (also known as the central or input) and the planet gears (also known as outer or peripheral). These gears are connected together by a carrier to the output shaft of the machine. In some applications, it is necessary to use a planetary gearbox with lubrication to prevent wear and tear. A planetary gearbox also has a small ring gear that helps hold the planet gears together.
The main advantage of a planetary gearbox is that it uses several teeth that engage at once, allowing for high-speed reduction with a small number of gears. Because the gears are relatively small, they have lower inertia than their larger counterparts. Planetary gearboxes are compact, which makes them popular for space-constrained applications. Because of their compact size and efficiency, planetary gearboxes are also commonly used in motor vehicles.

Planetary gearboxes with output shaft

For high-speed, dynamic applications, planetary gearbox units with output shaft provide the optimal solution. Thanks to their low inertia, these gearheads deliver superior performance in many industrial applications. Additionally, their wide range of variants allows users to select the perfect product for their application. This article examines some of the key benefits of planetary gearboxes with output shaft. Read on to learn more.
The planetary gearbox has 2 major components: a sun gear and planet gears. The sun gear is usually the input gear, while the planet gears are located at the outer edges of the system casing. Planet gears are held together by a carrier that is connected to the output shaft. Before choosing a particular gearbox for your application, make sure that you check the specific requirements and the environment to which the unit will be subjected.
A planetary gearbox has less stages of gears, and thus lower backlash compared to spur gearboxes. Backlash is lost motion that occurs when the teeth of the gears are out of perfect alignment. This problem is common in all gears, but is significantly less in planetary gearboxes. As such, planetary gearboxes are more efficient. They can also be customized according to the specific engine model and motor flange.
planetarygearbox

Planetary gearboxes with carrier

A planetary gearbox is a type of gearbox with 3 or more stages. They have a sun gear, which is usually the input gear, and planet gears, also called the outer gears. The carrier that connects the planet gears to the output shaft is called a ring gear. A planetary gearbox is generally designed to meet specific application and environmental requirements, but there are some factors to consider when choosing one.
The compact footprint of planetary gear sets results in high heat dissipation. This can be a problem in applications with sustained performance or high speeds. As a result, planetary gear sets often include lubricants, which present a cooling effect while also reducing noise and vibration. Some planetary gears even feature a carrier to make the installation process easier. Here are some things to keep in mind when choosing a planetary gear set.
Planetary gearboxes with carrier have several advantages over other types of gearboxes. Unlike conventional gearboxes, planetary gears have a common central shaft, and the tangential forces between the gears cancel out at the center of the ring gear. Because of this, planetary gearboxes are commonly used in input/output applications, and their compact size allows for a wide range of gear reductions. These gears can also produce higher torque density.

Planetary gearboxes with traction

Planetary gears are similar to the planetary system, in that each pinion rotates around a sun gear. The output of the planetary gear unit is lower than the drive rotation speed, but the torque is higher. As the number of planet gear wheels increases, so does the torque. Planetary gear systems contain 3 to 4 planet gears, and each is in constant mesh with the others. Power applied to any 1 member rotates the entire assembly.
Typical applications for planetary gear sets include high-precision motion control. In these applications, high torque, torsional stiffness, and low backlash are required. Planetary gear sets are also ideal for motors with higher speeds. A number of factors contribute to the reliability of these devices. The low backlash and large torque capacity of a planetary gear motor allow them to be used in a wide range of applications.

Planetary gearboxes with electric motors

If you’re in the market for a new gearbox, you may have already heard about planetary gearboxes. The planetary gearbox is a high-efficiency, low-noise gearbox. CZPT manufactures high-torque planetary gearboxes with low backlash. They also make economy planetary gearboxes for lower loads. However, with so many different types available, choosing the right 1 for your needs can be challenging.
These planetary gearboxes are a compact alternative to conventional pinion-and-gear reducers. They offer high-speed reduction and high torque transfer, and are often used for space-constrained applications. But before you can understand how they work, you’ll need to understand a little about their construction. There are a few things to look for that you may not have noticed before.
The most common type of planetary gearbox is a PM81/LN. It features a set of DC brush motors with diameter 77mm, a stator, and 2 or more outer gears. Each of these gears is connected to an output shaft through a carrier. They can also be used with brakes, encoders, or a clutch. A planetary gearbox is 1 of the most reliable gearbox types on the market.

Planetary gearboxes with hydraulic motors

A planetary gearbox is a combination of 2 gears, the sun and the planets. The sun gear rotates at high speed, while the planets roll around and orbit around the ring gear. The output shaft has the same direction of rotation as the input shaft. The benefits of a planetary gearbox include high reduction ratios, efficiency, space-saving compactness, and higher overload capacity. These gears are also more stable and compact, and they do not suffer from self-locking properties.
Planetary gearboxes are a highly efficient way to power hydraulic lifts. They can be input via electric, hydraulic, or air motors. The drive arrangement can be mounted on a bare shaft, splined shaft, or a parallel keyed input shaft. Depending on the application, bespoke gearboxes can be manufactured with a variety of features and functions.
planetarygearbox

Planetary gearboxes with combustion engines

There are many different applications of planetary gear sets. The most common is the distribution of power between 2 wheels in a car’s drive axle. Four-wheel drives use 2 axle differentials, which are further augmented by a centre differential. Hybrid electric vehicles use summation gearboxes to distribute power from the combustion engine to the wheels and to an electric motor. Planetary gear sets also combine the 2 different types of motors to form 1 hybrid vehicle.
To understand how planetary gear sets work, it is important to understand the underlying mechanical principles. For example, Fig. 4.6 shows a stick diagram illustrating 2 planetary gear sets connected by a lever. The 2 levers are the same length, so the system is analogous to a single lever. When calculating the torque, it is essential to consider the lever diagram. Similarly, if 2 gear sets are connected by vertical links, the horizontal links must be horizontal.

China High Precision Planetary Gear by CNC Machining (WKC-12)    China High Precision Planetary Gear by CNC Machining (WKC-12)

Planetary gear

As one of the leading planetary gear manufacturers, suppliers, and exporters of mechanical products, We offer planetary gear and many other products.

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