China Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spur Gear

Product Description

1. Part Name:  
 

Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spur Gear

2. Parts Parameter

 Process Technology Workable size Tolerance
CNC Turning Φ0.5 – φ300 * 750 mm +/-0.003 mm
CNC Milling 510 * 1571 * 500 mm(max) +/-0.01 mm
Drawing Format IGS, STP, X_T, DXF, DWG, PRO/E, PDF
Test Equipment Projector, CMM, Altimeter, Micrometer, Thread Gages, Calipers, Pin Gauge etc. 

3. Material Available:

Stainless Steel SS201, SS301, SS303, SS304, SS316, SS416 etc. 
Steel Mild steel, Carbon steel, 4140, 4340, Q235, Q345B, 20#, 45# etc. 
Brass HPb63, HPb62, HPb61, HPb59, H59, H62, H68, H80 etc. 
Copper C11000, C12000, C12000 C36000 etc. 
Aluminum AL6061, Al6063, AL6082, AL7075, AL5052, A380 etc. 
Iron A36, 45#, 1213, 12L14, 1215 etc. 
Plastic ABS, PC, PE, POM, Delrin, Nylon, PP, PEI, Peek etc. 

3.Surface Treatment Available 

Zinc plating, Chrome plating, Nickel plating, Tin plating, Polishing, Anodizing, Power-coating, Oxide black, Sandblast Anodizing, Electroless nickel, Fe/Zn8/C PER ISO 2081, etc. 

4.Our Main Production  & Inspection Equipments

 MARCHTON has 3, 4, and 5 axis CNC machining centers , CNC lathes, precision CNC milling machine, grinding machine, wire cutting, EDM machine, spectrometer, electronic altimeter, CMM etc. More than 50 sets of machine and testing equipment

5. Our Advantages:
     1. 10 years more experienced engineers team and well trained sales team to support every project
     2. Long term cooperation is our target, quality and price are our basic to achieve it. 
     3. Provide different shipping way quotes to customer, accordingly customer accepted delivery time to find cheapest shipping way.
     4. Well organized and clean workshop environment for all employees

6. Package & Shipping: 
   
   
1. Well packed wooden box for the best protection during transportation from our door to the customer’s door
       2. Small MOQ orders, we protect your parts in transportation as  Soft paper\cardboard\bubble bag etc + Harden cartons + Foam
7.  Application:

8. FAQ: 
1) Are you a factory or a trade company?
We are manufacture, so we can offer you the competitive price and fast lead time. Welcome to visit out factory.
2) Can you provide some samples?
Yes. Samples can be provided. You just need to bear some sample cost and we’ll return it back when proceed into mass production.
3) Will my drawing be safe after you get it? 
Yes. We will not release your design to the third party without your permission.
4) How to deal with the parts received when they are found to be in poor quality?
Please rest assured that all our products are QC 100% inspected and accepted with inspection report before delivery and generally there will no non-conformance; in case of non-conformance, please contact us immediately, take some pictures, we will check the problems and have them reworked or repaired at the first time. The resulting transportation costs are borne by our company.
9. Why Choose Us:                                                    
1.  Quick quotation according to technical drawing
2.  Professional in developing ,manufacturing & stamping
3.  Provide the sample for your reference
4.  High quality with competitive price
5.  Work safety control and precision testing

 

The Basics of a Planetary Gearbox

The basic model of a planetary gearbox is a highly efficient transmission that transmits nearly 90 percent of the power it receives. The basic planetary gearbox comes in 3 basic types: Inline, Helical, and Spur. Below, we will discuss the differences between each of them and which 1 is better for your needs. A planetary gearbox is an important part of any engine and may be the perfect choice for your vehicle.
planetarygearbox

Inline planetary gearbox

An inline planetary gearbox has an inline arrangement of gears that enables the transfer of power. Its design makes it stable and reliable, and the space and weight-saving benefits make it a popular choice for many applications. Planetary gearboxes have low inertia, high torque, and a wide range of reduction ratios, which make them a versatile choice for many industries. To find out more about this type of gearbox, read about its construction and specifications.
A planetary gearbox is composed of 2 parts: a sun gear (also called the central or input gear), and 2 planet gears (also called outer gears). These gears are connected to each other via a carrier. In order to get the best performance from your gearbox, it’s important to find a model with the features and benefits required for your application. Also, be sure to check out the delivery time, global availability, and customer service of your selected constructor. A few constructors are faster than others and have the ability to respond quickly, while others can deliver every single planetary gearbox out of stock.
Whether you’re using an inline planetary gearbox for your car’s transmission, or you’re building a new machine, it’s important to choose the right size for your application. The most common ratio is five:1, but an inline gearbox can be as high as 1000:1! The torque range is between 250-950 lb-in for continuous torque, and up to 5800 lb-in for yield torque. Some companies even offer custom shafts if you need them to fit a specific application.
Inline planetary gearboxes have a high ratio of helical rotation and are useful for applications where space is limited. Their low-backlash design allows them to handle high torques and high accelerations without backlash. Despite their compact size, planetary gear systems also have high single-stage reduction ratios, a feature that makes them ideal for a variety of industrial applications. They can also be connected for high reduction ratios.
An inline planetary gearbox can be used in many applications, from small tools to heavy industrial machinery. Its basic design includes 3 components: an input gear pair, an output gear pair, and a stationary position. Some planetary gearbox designs also include additional gear sets that can provide a slight offset between input and output. A planetary gearbox may also contain multiple bearings, which make the assembly more robust and reliable.
Inline planetary gear reducers are commonly used in industrial settings to slow down an electric motor. They are able to multiply torque, which means they can reduce the input speed to a level where the mechanical devices inside the motor can function properly. This type of gear reducer also has a low clearance, which makes it ideal for machines with high torque. However, you should consider the amount of torque required in your application before you make a purchase.
planetarygearbox

Helical planetary gearbox

A helical planetary gearbox is a type of mechanical system. The gears are connected by joints to the carrier that holds the planets stationary. The sun gear serves as an input to the other gears, and the planet gears rotate at a rate that depends on the number of teeth in each gear. The ratio between these gears is -Ns/Np, and the number of teeth in the ring is N r, N s, and N p.
Another type of planetary gearbox uses multiple helical axes to distribute the load. This design also offers high stiffness and low backlash, which is important for applications involving frequent start-stop cycles and rotational direction changes. It also features a compact design and low mass inertia. A helical planetary gearbox can be used for a wide range of applications. Listed below are some of the benefits of helical gear technology.
The basic design of a helical planetary gear is based on the principle of stepping planets. This concept eliminates the need for timing marks and restrictive assembly conditions. The planetary gear’s helical shape can be modified to achieve a greater transmission ratio in an equal or smaller volume. For example, a 50-T ring gear will yield the same effect as a 100-T ring gear.
In addition to the helical axis, a helical planetary gearbox also has a wide variety of secondary features that are critical to torque transmission. For instance, compact needle roller bearings are appropriate for a helical planetary gearbox because of their low-profile design and small space. However, a tapered roller bearing is better suited to handling high axial forces. In general, a helical planetary gearbox will have a higher efficiency rate and lower noise levels.
A helical planetary gearbox will have a number of components that can vary in size and shape. They will include a sun gear and many planetary parts. The central sun gear will take a low-torque input and will run multiple external gears to increase the torque and speed. This basic model of a planetary gearbox is highly efficient, transferring 97% of the power input. There are 3 main types of planetary gearboxes: the cylindrical planetary gearbox, the helical planetary gearbox, and the helical wormwheel.
The CZPT is a good example of an entry-level helical planetary gearbox. It is extremely reliable and aimed at providing torque in quiet applications with high precision. The Access series is another option, which is designed to meet the needs of the low-backlash planetary gearbox market. It features helical planetary gears with 5 to 8 arc-minutes backlash, and is built on a monobloc housing.
A helical planetary gearbox is widely used in 3D printing. They are lightweight and can provide a high gear ratio. In addition to their low weight and high efficiency, some people have installed them into 3D printers to improve the accuracy of their designs. And in addition to 3D printing, helical gears are used in many industrial applications. If you’re thinking about purchasing one, you should know what the benefits are.
planetarygearbox

Spur planetary gearbox

There are many advantages to a spur planetary gearbox, from its compact design and low cost to its unmatched power transmission capacity per unit volume. Planetary gears have high efficiency per stage and can achieve up to 95% efficiency, depending on the ratio. Planet gears are mounted on a joint carrier, and the output rotation speed is slower than the drive rotation speed, which leads to increased torque. The higher the gear wheels, the more torque the unit can produce.
A spur planetary gearbox incorporates multiple other gear sets that must have helical teeth. These other gear sets must be helical, and the motor must be aligned with the driven parts. The spur gears are the most efficient type of planetary gear, as their teeth are symmetrical, which means no axial forces are generated. The difference between a spur and a planetary gearbox is its shape.
The right angle spur planetary gearbox is a versatile design with a spiral bevel gear that provides superior smoothness and quiet operation. This gearhead is case-hardened and ground to increase its efficiency. These gears can be purchased in 3-100 ratios. Spur planetary gearboxes can also have ISO rotary flanges, keyed shafts, DIN splines, or hollow compression connections.
A spur planetary gearbox utilizes spur gears around the circumference of the mechanism. The spur gears rotate between gears that have internal and external teeth. Because of this, the angular velocity of the spur gear differential carrier is the average of the ring gears and sun gears. A spur gearbox can also be considered a compound planetary gear. It is typically used for servo applications. Unlike spur gears, helical planetary gears are easier to maintain and have lower noise levels.
The most notable difference between a spur planetary gearbox and a planetary gearhead is the lubrication of the pinion and the spur gear head. A spur gear head is less complex, but cannot handle the same amount of load as a planetary gearhead. Both types can achieve the same backlash, but a planetary gearhead has better lubrication retention than a spur gear. It can run at higher speeds without excessive lubrication, while a spur gear drive is more efficient at low speeds. The reduction ratio of a planetary gearhead is near unity while that of a planetary gear head is many thousand to one.
A planetary gearbox has many applications. Plastic machinery, goods & personnel lifts, and machine tools are all prime examples of these types of gearing systems. Other industries that use these gears include wind turbines and sugar crystallizers, as well as steel and sugar mills. And of course, the use of planetary gears is not limited to these industries. It is used in many different ways, including slewing drives, mill drive, and derrick & dockyard cranes

China Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spur Gear    China Steel Metal Reduction Starter Shaft Spline Pinion Custom Precision Machine Wheel Transmission Planetary Sun Drive Spur Gear

Planetary gear

As one of the leading planetary gear manufacturers, suppliers, and exporters of mechanical products, We offer planetary gear and many other products.

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